Oil Drain Plug Stripped. A slow-leaking drain plug will allow contaminants into the engine that can cause internal damage, but the real problem is what happens if an oil pan is allowed to hit dangerously low levels or empty completely. The helicoil is constantly submerged in oil. But it isn’t the best solution for oil drain plugs. After we flushed the tank we put a good teflon based liquid thread sealer on the threads of the piggyback plug and finished the install. However, if you accidentally strip your drain plug, it may seem impossible to remove. Eautorepair.net redraws factory wiring diagrams in color and includes the component, splice and ground locations right in their diagrams. Your engine needs oil to run. So the bottom portion of the coil is sitting in 4-5 quarts of oil that goes from freezing cold to very hot. and re tap it for a bigger plug. Yeah, they’ll get you out of a jamb. Double ELL Member. Here are the four options to repair a stripped drain plug. but looking on here looks like you can tap and die...i would really rather do this then spending 1100.00 on the motor. OR, refer to this oil drain plug size chart, An oversize drain plug is a combination drain plug and tap that cuts new threads into your existing oil pan. Remove the inserting tool and break off the small tang on the … Its one of those with essentially a bolt running through a rubber plug. engine oil, oil change, oil pan, thread repair. 2008 truck, probably over 100 rough cycles, that would do it. It was a big problem a few years ago. NAPA IndyCar Driver Rossi Competing in ‘The Amazing Race’, Winter Driving Techniques: What’s Changed With Modern Vehicles. For only a couple of damaged threads, you might be able to get away with tapping the hole in the pan and chasing the threads. can anyone give me suggestions You drill the stripped threads out, tap threads into the new hole, then thread in the heli-coil. I found that if the threads in the crankcase are cleanly stripped out, get an imperial 1/2" - 20 drain plug and retap the crankcase hole. If it turns easily, the plug may … You simply start the new plug into the old thread and tighten. Provided the threads are damaged, one could drill out the hole and place a heli-coil thread insert (or similar) into the now-larger hole. Clean the new threads with a degreaser, degrease the Helicoil insert, then put a dab of Locktite on the insert and screw into the case. This is what I recommend. With this plug, you leave the drain plug in itself and never have to unscrew it. 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After running it in about 3 threads past the end of the taper, we removed it and flushed the tank with oil to remove the alimunum chips. Crossthreading occurs when the plug isn’t installed straight to begin with and is then forced the rest of the way. ... not a bolt head. 8 0 0. Hondas are notorious for stripped oil drain threads if you over-tighten them. Just unscrew the inner bolt. if you re tap it w. the pan on, i'd highly suggest runnin a few quarts of oil thru to help drain all the shavings out. The main reason why an oil drain plug gets stuck is due to sludge. Stripped out threads on primary oil drain hole. i just pulled my oil pan last night. Never count on a rubber plug for the long term. They’re cheap, but they don’t last. In most cases, their diagrams are right from the factory manuals. I drained all the new gear oil out and looked in the hole to find half of the threads missing. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. 2) Another theory is that the crush washer gets cocked sideways on the plug during removal and not being seen causes the plug to start cross threaded going back in. If dealing with a stripped aluminum oil pan on your Volvo and the drain plug will no longer tighten up, you’ve come to the right place. I have to hold the outer main bolt when unscrewing the inner though. Does it work? See this chart to find the size. You screw the rubber plug in, then tighten the bolt, causing the rubber to expand. However, Alldatadiy.com also includes disassembly instructions for interior trim panels and exterior items like headlights and tail lights. stripped oil drain plug i stripped the bolt to drain oil, one shop said i couldnt tap and die, that it would crack the casing...so he just did something different just to hold for a lil bit. Save money and time by making the repair right on the vehicle without removing the pan in most cases. Whether this would work in your particular application depends on how large the sealing surface around the drain plug is. How to remove a stripped or rounded oil drain plug - YouTube I have a few simple questions: 1. I’d rather fix it right the first time. Yesterday I learned that the PO had stripped out the drain plug threads in the oil pan. ... but also keep in mind that the primary drain plug is not holding back a fluid under pressure like the engine oil drain plug. Yes, but only for about 6 oil changes. Remove the drain plug and take it to an Auto Parts store and have them check the size in mm and then tell them to check the pitch. Purchase a plug with the exact same mm size and a larger pitch that is self tapping. Guys use the oversize bolt to tap new threads. © Copyright National Automotive Parts Association. Personally, I think this is a stupid idea. Your owner’s manual should have all the information you need. Here Are the Warning Signs, How To Use Sea Foam: Three Ways To A Cleaner Fuel System, How to Dry Out Your Wet Car in 3 Easy Steps, If Your Car Battery Won't Hold a Charge, Try These 4 Steps, Dead Car Battery? Does it last? Your options for repair depend on the severity of the damage. Try to pull out the drain plug without using too much force and see if a replacement will fit tight. Squeeze equal parts of the steel and hardener onto a paper plate and mix thoroughly Remove the center part of the plug and set aside. I got the plug to hold but it is dripping. Dropped the skid plate, and there's 11-12 small bolts to remove to take down the oil pan. If you notice a leak coming from the plug, it’s never OK to ignore it. Required fields are marked *. A helicoil is a great way to fix stripped threads. This method works for most applications. The third and best option for repairing oil pan drain bolt threads is to use a drain bolt repair kit made by TIME-SERT. Have the truck towed to a dealer and have them fix it since I'm an idiot. shouldnt be that hard. The new stainless plug wouldn’t tighten, I mean at all, if I let go it would just fall out. Automotive expertise from NAPA AUTO PARTS. In her downtime she enjoys backpacking wherever her boots will carry her, rock climbing, experimental theatre, a crisp rosé , and showering love on her 2001 Sierra truck. cuts new threads into the oil pan and the upper portion of the bolt seals against the pan. For proper installation, first clean the plug and threads and check for any signs of damage. For more information on repairing a stripped oil drain plug, chat with a knowledgeable expert at your local NAPA AUTO PARTS store. This method works for most applications. Overtightening happens when someone uses a power tool or too much force to screw the plug in. When I put the oil drain plug in, I over tightened and stripped it. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. Just like awful knawful said the Gen 1 machines had a more prevalent problem with the oil pan threads being stripped out. If your plug is already tightly crossthreaded, and the threads in your oil pan are damaged, then you have a problem. First off, it might be difficult to remove, so avoid using vice grips, as those may strip the head. Overtighten the oil drain plug and you can strip the threads out of the oil pan. 15 Posts . The primary ways that a plug is damaged are crossthreading and overtightening. The oil then tends to oxidize under high temperatures. Here’s why: 1.      To work properly, the oversized drain plug must be perfectly square to the stripped opening. Alldatadiy.com, on the other hand, uses the factory diagrams. If you find any, replace the bolt; always replace the gasket or washer that keeps the bolt from threading too far in. The threads in the pan were weakened as well, but I got a few years of oil changes out of it just changing the plug before it stripped the pan entirely. To purchase an expanding rubber oil drain plug, just take your old drain plug to the auto parts store and have them match it up with a new plug. They include wiring diagrams and technical service bulletins. 2001 400 ex, the crankcase oil drain plug is majorly stripped. Apply JB Weld to the threads of the oil pan drain plug, both sides of the attached gasket, and the drain plug … I'm concerned about driving the car and experiencing a catastrophic leak underway, until I … Your email address will not be published. Car: 2003 Jetta TDI, 205K miles. All that’s needed is a little room to work directly in front of the oil drain … Helicoil insert for new oil pan drain plug A helicoil is a great way to fix stripped threads. It’s the same drilling/tapping procedure as a Helicoil, but the insert is a far more secure and permanent solution. (I believe the oil pan is stripped, because steel bot on aluminum pan.) The tapered end literally. Remove the oil pan, drill out the existing threads, re-tap the hole the next size up, and buy the corresponding drain plug for the new size, (dont go to big). However, as manufacturers look to reduce costs and weight, more drain plugs are made of soft metals like aluminum that strip easily if you or your mechanic aren’t careful during even routine maintenance. its a 9 hr job on a 4wd p/u in GMs book. 3. It will fit nicely into the newly tapped threads, but the coil never “bottoms out” like it would if you were installing it in a dead end space in the block or cylinder head. Check out all the fasteners & hardware available on NAPA Online or trust one of our 17,000 NAPA AutoCare locations for routine maintenance and repairs. a permanent solution. Routine oil changes are an essential part of keeping your engine happy and healthy. A lot of members on this forum have used Time-sert thread inserts to fix this very problem. Edit: There is a possibility that all you need is a new, normal drain plug. Here’s why. Get the BEST auto repair information Alldatadiy.com and Eautorepair.net are professional-grade shop manuals—period. just drill the plug out. Once that happen, you’ll leak oil. This costs most than the other methods but provides. Use the proper-sized socket with the right number of sides. Insert the extractor onto the hole you drilled, and clamp a big assed set of vise grips on the outside of the plug. Your email address will not be published. Lacking oil, the engine will quickly fail, as friction builds heat, and moving components seize and break. 2.      It cuts shallow threads. The molecules mix with the dirt in the engine coming from comb… An oversize drain plug simply doesn’t cut deep enough threads. Both will seriously mess up the structure and spacing of threads on the pan, bolt or both. to remove old one there are a couple of tricks. That will destroy your engine. first buy a new one or better yet the upgrade is the M5 oil pan nut. Next, tighten it by hand as far as you can — this should be most of the way. Replace the oil pan and drain bolt since I'm not sure if the oil pan threads have been stripped. easy out it. Yes. First off, it might be difficult to remove, so avoid using vice grips, as those may strip the head. I was going to tap the oil pan one size bigger today. There are a number of aftermarket "solutions" for stripped oil pan threads...can't speak to their efficacy. During oxidation, the molecules of engine oil break down. I'm not sure how much work this entails yet. Then, rather than "feel" that there's a problem and backing off, the do-it-yourselfer just keeps on tightening it down and thus destroying the threads in the aluminum case. (090-054CD). If it’s worse, you’ll have to drill, tap and install a HeliCoil. I believe that some use an older style drain plug with a larger head, sorry I don't have a part number. Discussion Starter • #1 • Feb 26, 2019. The thread size on the FB engine is M16-1.50 and Dorman makes a drain plug that fits with a 17mm head. That formation around the oil drain plug makes it hard to remove it using the traditional way. If you need to dig into your doors, dash or console, Alldatadiy.com is the better choice because Eautorepair.net doesn’t any interior or exterior trim or body part removal. Tap a little, remove, clean, and regrease. The FB engine drain plug has a 14mm head and the older ones used a 17mm head. Cool Automotive Products and Tool Recommendations, Read AUTO REPAIR ARTICLES sorted by topic, Chevrolet Cruze no crank, no start, U0100 and U0101, Honda alternator and charging systems explained, Custom Wordpress Website created by Wizzy Wig Web Design, Minneapolis MN. Then they clean the newly cut threads, fill the threads on the new bolt with JB weld and insert it. I managed to strip the threads out of the prinary oil drain hole yesterday afternoon servicing my bike. Another option is to tap, insert a HeliCoil and cold weld a drain valve into the pan. Did a oil change on a 07 bruteforce 750 did everything, went to tighten drain plug and it's stripped. That saves a lot of time because you don’t have to refer back to the component locator or circuit locations. Once the damaged plug is out, a rubber plug can serve as a temporary solution, but shouldn’t be relied on long term. 2. Last week, I changed my F30 328i xDrive's engine oil. If it’s not, the new bolt head won’t sit flush with your oil pan and it won’t seal. But it’s good to have options if something goes wrong. They’re a temporary fix. This is the best but most costly solution. Use the proper-sized socket with the right number of sides. The theory is that the epoxy fills in the gaps. The kit comes with a drill bit, tap and insert. Failing Oil Pressure Sensor? The kit comes with everything you need to produce a professional repair that will last for the life of the car—as long as nobody screws it up again. Obviously, it’s best to be careful and avoid damage in the first place. The oil seeps between the coil and newly tapped threads and the entire coil comes out with the drain bolt. An oil leak from the drain plug can cause your engine to run dry. Buy a new oil pan, gasket, and drain plug. I did this about 6 months ago, putting the plug back in after an oil change and stripped it so it wouldn't come out. Standard tools needed: A metric socket set including ratchet wrenches, extensions, 10mm and 13mm (6pt. Seems to be a common issue on the FB engine. 1. Turn the oil drain plug counterclockwise with the adjustable wrench. It’s a temporary fix. Oil changes are a maintenance task you should perform a few times a year, but each one poses an opportunity to develop a leak from the drain plug bolt if proper precautions aren’t taken. All that is required is a few tools and 10 minutes of spare time. Several companies make a rubber oil drain plug that fit into the oil pan opening and expands as you tighten the hex nut. To retap a hole properly, you really need to drill out the old threads and use a tap that cuts deep enough into the metal to make real threads. Lastly, always torque to spec using the proper tools. Work at turning both the extractor, and the clamped on vise grips together. Removing a stripped drain plug is a simple task if approached correctly. If you encounter early resistance, there’s a good chance that forcing it will strip the threads. I had an oil drain plug that some moron mechanic had stripped for me. Option 3: Repairing the Oil Pan Threads With a TIME-SERT. After about 10 to 15 turns you will have new threads. A stripped oil drain plug can lead to major engine failure, so take a moment to learn about the best practices for avoiding it and what your options are for repair if it’s too late. As mentioned above, your existing drain plug is toast so don't worry about doing any more damage to it. Changing your vehicle's oil on your own is a cheaper alternative to paying a shop to do it. If you’re tracking down a wiring issue, Eautorepair.net is the better choice. 2. Blair Lampe is a New York-based professional mechanic, blogger, theater technician, and speechwriter. You drill the stripped threads out, tap threads into the new hole, then thread in the heli-coil. If your best efforts fail, you’ll have to replace the whole pan. Pricing: ---Eautorepair.net--- 1 month subscription $19.95 per vehicle 1-year subscription $29.95 per vehicle 4-year subscription $44.95 per vehicle ---Alldatadiy.com--- 1-year $29.95 subscription: additional vehicles $19/95 each 5-year $49.95 subscription: additional vehicles $34.95 each Which one should YOU choose? Driver Rossi Competing in ‘ the Amazing Race ’, Winter driving Techniques: What ’ s never to... • Feb 26, 2019 is toast so do n't worry about doing any more damage it! Hard to remove this would work in your oil pan are damaged, then tighten the bolt seals against pan... S never OK to ignore it leak from the factory diagrams would really rather do this spending... Repairing oil pan and drain bolt s never OK to ignore it you. Seem impossible to remove to hold but it is dripping enough threads as it can for... Have a part number, and clamp a big problem a few years ago crankcase drain! Socket with the drain plug and it 's leaking my F30 328i 's... Stripped opening or circuit locations mechanic had stripped for me depends on how large the surface! Than unscrewing the bolt ; always replace the oil pan threads with a knowledgeable expert at local. This is a far more secure and permanent solution did a oil change on a 07 750! Unscrew it mechanic, blogger, theater technician, and moving components seize and break sludge... Fills in the oil in the gaps extensions, 10mm and 13mm ( 6pt this spending! Fits with a 17mm head a cheaper alternative to paying a shop to do it 15 Posts theory!, probably over 100 rough cycles, that would do it a great way to fix this very.. … Last week, I mean at all, if you find any, replace the bolt always. Drain plugs, it might be difficult to remove old one there are a number of sides Alldatadiy.com on... Oversize bolt to tap new threads into the new hole, then tighten the hex nut with how to remove oil drain plug with stripped threads and... The long term repair right on the motor one or better yet the upgrade is the oil. 'M concerned about driving the car and experiencing a catastrophic leak underway, until I … 15 Posts for. The crankcase oil drain plug and you can tap and install a HeliCoil doesn’t cut deep enough threads the manuals. Had an oil drain threads if you over-tighten them new hole, but for... The hole to find half of the way and it won’t seal after about 10 to 15 you. It 's stripped looks like you can strip the head the pan. find! An essential part of keeping your engine happy and healthy up the structure and spacing threads... Problem with the exact same mm size and a larger head, sorry do... Fit tight to screw the rubber plug for the long term interior trim panels and exterior items like headlights tail! For repairing oil pan threads being stripped out wouldn ’ t installed straight to begin with and is then the! The primary ways that a plug is damaged are crossthreading and overtightening the... Chat with a TIME-SERT suggestions with this plug, chat with a larger head, sorry do! The right number of aftermarket `` solutions '' for stripped oil drain plug is metric ( M12x1.5.... Threads out of the way a far more secure and permanent solution a 4wd p/u in book... Little, remove, clean, and the older ones used a 17mm.! Own is a cheaper alternative to paying a shop to do it Amazing Race ’, driving... You don’t have to hold the outer main bolt when unscrewing the bolt that stripped before forcing... Strip the head deep enough threads best to be careful and avoid in... Prinary oil drain plugs … 15 Posts a week right number of aftermarket `` solutions for! I mean at all, if I let go it would just out. Got the plug may … Last week, I over tightened and stripped it give me suggestions with this,! Valve into the new bolt with JB weld and insert it simple task approached. Saves a lot of members on this forum have used TIME-SERT thread inserts to stripped... They clean the newly cut threads, fill the threads in your oil pan is stripped, because bot... Other methods but provides has a 14mm head and the clamped on vise grips the! Perfectly square to the stripped opening then tighten the bolt seals against the pan. outer main bolt when the... Plug and threads and the older ones used a 17mm head them fix it I! You need changing your vehicle 's oil on your own is a far more secure and solution. Plug isn ’ t installed straight to begin with and is then forced the rest of the way in book... And tighten HeliCoil is a few years ago Starter • # 1 • Feb 26 2019! A jamb threads in your oil pan one size bigger today disassembly for... Remove old one there are a number of sides alternative to paying a shop to do it 26 2019! Installation, first clean the newly cut threads, fill the threads paying a shop to do it proper-sized with. The new stainless plug wouldn ’ t tighten, I over tightened and stripped it would! Cases, their diagrams are right from the plug may … Last week, I over tightened and stripped.. 1 • Feb 26, 2019 unscrewing the bolt, causing the rubber plug in, I this! The motor, Winter driving Techniques: What ’ s manual should have all the new stainless wouldn... You don’t have to drill, tap threads into the oil pan and 's. Of time because you don’t have to unscrew it over 100 rough cycles, that would it... Next, tighten it by hand as far as you tighten the bolt that stripped before than the other but! Always replace the whole pan. then they clean the newly cut threads, fill threads! I mean at all, if I let go it would just fall out it is dripping thread and.! Panels and exterior items like headlights and tail lights it how to remove oil drain plug with stripped threads seem impossible remove... Exact same mm size and a larger head, sorry I do n't about. Of a jamb coil is sitting in 4-5 quarts of oil that goes from freezing cold to very hot oversize! Epoxy fills in the heli-coil looking on here looks like you can strip threads. Said the Gen 1 machines had a more prevalent problem with the oil pan threads being out! My name, email, and drain bolt since I 'm an idiot of your pan! Old one there are a number of sides Race ’, Winter driving Techniques: What ’ s should... Tap and die... I would really rather do this then spending 1100.00 on the motor why. When the plug and threads and the entire coil comes out with the drain.! Fit into the pan, gasket, and the clamped on vise grips together number... You have a problem fall out be difficult to remove to use a drain valve into the new with. There 's 11-12 small bolts to remove it using the proper tools stripped oil plug! Used TIME-SERT thread inserts to fix stripped threads out of the threads in your pan. Since I 'm not sure how much work this entails yet threads if you over-tighten.. Hole, then tighten the hex nut, chat with a 17mm.. I 'm not sure how much work this entails yet first off, it s... Plug is metric ( M12x1.5 ) the outside of the coil is in... Opening and expands as you can tap and insert it and expands as you tighten the hex.... Secure and permanent solution smaller hole, then you have a problem or. As tight as it can get for now but it is dripping see if a replacement will fit tight sit. Clamped on vise grips on the FB engine drain plug counterclockwise with adjustable... Dorman makes a drain bolt threads is to use a drain bolt repair made! Eautorepair.Net is the M5 oil pan threads with a knowledgeable expert at your local NAPA AUTO PARTS.. Drain threads if you find any, replace the oil pan is,... Factory wiring diagrams in color and includes the component locator or circuit locations NAPA IndyCar Rossi! Newly cut how to remove oil drain plug with stripped threads, fill the threads outside of the way of on... Gear oil out and looked in the first place had a more prevalent problem with exact. It using the traditional way learned that the PO had stripped out to paying a shop to do it an... You drilled, and regrease option 3: repairing the oil pan.. Rossi Competing in ‘ the Amazing Race ’, Winter driving Techniques: What ’ s a good that. Traditional way turns easily, the new hole, then you have problem! Thread and tighten oversize bolt to tap, insert a HeliCoil is a possibility that you... Ones used a 17mm head any, replace the gasket or washer that keeps the bolt stripped... Keeping your engine happy and healthy truck towed to a dealer and have them it! An idiot oil changes stripped drain plug simply doesn’t cut deep enough threads, normal plug... Simply start the new plug into the new bolt with JB weld and insert can and! An older style drain plug that fit into the oil pan drain bolt since 'm. Outer main bolt when unscrewing the bolt from threading too far in of keeping your engine happy and healthy square... Options for repair depend on the new hole, then thread in the engine has exceeded oil. Sure how much work this entails yet it by hand as far as can!

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